Easter bank holiday plant arrangements

The Easter bank holidays will soon be upon us, which means our plants will be closed for the long weekend, giving our team members a well-deserved break.

If you have projects that need completing around this time, book the work in early so that we can complete it for you.

All Premier Galvanizing and Joseph Ash Galvanizing plants will be closed from Friday 15 April to Monday 18 April 2022.

We hope you have a great bank holiday weekend too!

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We’re celebrating at Premier Galvanizing, after landing another RoSPA Gold Award – the internationally-recognised award for demonstrating high health and safety standards.

We have received the RoSPA Gold Health and Safety Award for working hard to ensure our team members, customers, clients, and contractors get home safely to their families at the end of every working day.

Organisations receiving a RoSPA Award are recognised as being world-leaders in health and safety practice. Every year, nearly 2,000 entrants vie to achieve the highest possible accolade in what is the UK’s longest-running H&S industry awards.

The RoSPA Awards scheme is the longest-running of its kind in the UK, and receives entries from organisations across the globe.

Julia Small, RoSPA’s Achievements Director, said: “This is a fantastic and well-deserved accomplishment. All our award entrants demonstrate their unwavering commitment and passion for keeping people safe at work. By receiving this recognition Joseph Ash Galvanizing joins like-minded businesses and organisations worldwide, who represent the very best in their approach to Health and Safety. I would like to add my personal thanks for all the work that it has taken to secure this well-deserved award – congratulations to all those involved, who champion and drive up Health and Safety standards every day. You are a fantastic example to others in your sector.”

For more information about the RoSPA Awards visit www.rospa.com/awards

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To all our dear customers,

Another challenging year approaches its end! I have come to the view that you, our fabricator customers, and ourselves are sharing the same boat. We all had a dose of uncertainty from the start of 2021, then struggled with labour, then suffered from wage pressure from the driver sector of the workforce, then started to see material supply issues followed by considerable cost increases in just about every bought-in material and chemical. And then, to cap it all, massive increases in energy costs! Oh yes, going full circle, we come back currently to severe pressure on manufacturing wages.

So, I guess we will all be grateful to get 2021 behind us but, hang on, here we go again with possibly another destructive round of Covid! I fear that many Brits have become a bit complacent about it and have begun to ignore the high daily infection numbers, whilst we feel (perhaps with too much confidence) reasonably secured by our double or triple jabs. So caution has gone out of much of our behaviours in public. Not so, though, at Joseph Ash Group – we have never relaxed our Covid defence rules and we have kept up the mask-wearing, distancing, cleaning and detailed investigation of the movements and contacts at work of anyone testing positive for the few days before doing so. Therefore I believe that any of your drivers visiting our sites will continue to be safe, but will, of course, be asked to carry on respecting our rules.

It is difficult to predict the year ahead. Some further restrictions seem highly likely, with maybe even a short lockdown, with lessons learned from 2020 and an acceptance that the economy must continue to function. I doubt if material supply will get any easier for a while yet, and the ongoing, now routine, self-isolation of employees will keep us all several per cent short in labour. On the plus side, demand appears to be holding up. There seems to be plenty of money to fund investment in steel capital goods and projects, with many still awaiting associated materials to allow completion.

So, I wish us all luck in this manufacturing partnership boat of ours, and pray that the seas will remain reasonably calm. But, most of all, I wish that together, our staff and yours will stay healthy and content, starting with a very Happy Christmas for all, followed by a successful, safe and prosperous New Year.

Take very, very good care,

Steven

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We’re celebrating after landing the internationally-recognised RoSPA Award for the eighth year in a row!

Premier Galvanizing has received a RoSPA Gold Health and Safety Award for working hard to ensure our staff, customers, clients, and contractors get home safely to their families at the end of every working day.

Organisations receiving a RoSPA Award are recognised as being world-leaders in health and safety practice. Every year, nearly 2,000 entrants vie to achieve the highest possible accolade in what is the UK’s longest-running H&S industry awards.

Mick Jackson from the Joseph Ash Group (parent company to Premier Galvanizing) said: “It’s great news that we have won the RoSPA Gold Award. This is the seventh consecutive year we have been recognised for our excellent health and safety standards, performance and systems, and it gives us immense pride.”

Julia Small, RoSPA’s achievements director, said: “The RoSPA Awards scheme is the longest-running of its kind in the UK, but it receives entries from organisations across the globe, making it one of the most sought-after achievement awards for health and safety worldwide.

“RoSPA is very proud of the achievements of its entrants, and with this award we recognise the best of the best, those organisations that have gone the extra mile, raising the bar for the delivery of safety in the workplace. Employees, wherever they may be, should be able to go to work safe in the knowledge that they will return home unharmed and healthy at the end of every day. Our RoSPA Award winners are central to achieving this goal. By entering they are driving up standards and setting new safety benchmarks for organisations across the world. Currently, around 7million people are directly impacted by the RoSPA Awards, but the scheme’s global influence is even wider – with nearly 2000 organisations from 46 countries represented this year. I would also particularly want to thank our main sponsor NEBOSH, the National Examination Board in Occupational Safety and Health – for their continued support for the 16th consecutive year.” 

For more information about the RoSPA Awards visit www.rospa.com/awards

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We’re looking for additional hot dip galvanizing operatives for our Corby and Hull plants. Are you interested?

We’re searching for reliable, flexible, self-motivated and hardworking individuals, to be employed on a full-time basis (after successful completion of a probationary period).

The plants operate 24 hours with team members working on a rotating shift system (including some weekends) to meet customer demand.

The role ensures the safe and efficient processing of work, from receipt through to the galvanizing process to finished product ready for despatch.

We offer a structured training programme for all team members.

Applicants must be physically fit and work well in a team within a fast moving production environment, where excellent customer service and high product quality is the key to our continued success. An excellent attitude towards health and safety is a pre-requisite of this role.

Email David Prattis (Divisional Manager at Premier Galvanizing Corby) or Alex Camp (General Manager at Premier Galvanizing Hull) for further details.

Discretion assured. No agencies please.

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Galvanized steel is an integral part of everyday life and is all around us. But how does its prevalence today affect the environment of the future? How sustainable is it? What role does it play in the circular economy? And is the galvanizing process itself environmentally friendly?

Steel is essential for housing, infrastructure, transport, manufacturing, and agriculture. Used as frames for our buildings, safety on our roads, and support for the bridges we cross, we must never waste the resources used to produce it by throwing it away when the original function is no longer valid. Instead, we must repurpose steel, especially if the world wants to move away from traditional business models of use-throw-away-remake to a more environmentally friendly, sustainable circular economy that aims to eliminate waste and repurpose resources.

What is a circular economy and how can galvanizing play a part?

A circular economy encourages materials to be made, used, reused, remade, and recycled.

Hot dip galvanizing fits perfectly into a circular economy because it optimises the durability of steel (enabling it to be used again) and facilitates the ease of reuse. It can be recycled if there’s no immediate need to repurpose it. Here’s how:

Optimising durability

When steel is galvanized, it is immersed in a bath of molten zinc, where it alloys with the iron in the steel to form zinc/iron alloy layers. These layers form the basis of the coating, which is covered with free zinc as the steel lifts from the galvanizing bath. The result is a robust, durable, corrosion-protective finish that will last many years.

Without a galvanized coating, steel would corrode, and its lifespan would be short. However, with a galvanized coating, steel can last between 34 and 170 years before the base steel is exposed. This means that steel can be used for the original purpose for which it was fabricated, and – once the project is dismantled – the steel is still good enough to be used elsewhere.

Facilitating ease of reuse

Once a structure – such as a house or fencing – reaches its end of life, the steel can easily be repurposed if it has been hot dip galvanized. The galvanized coating protects the steel from impact and abrasion when disassembled and reassembled.

Recycling

Finally, galvanized steel fits nicely into a circular economy because it can be melted and used repeatedly without losing quality if there is no immediate need for repurposing.

The zinc coating can also be reused. Zinc and steel are recycled in well-established steel recycling processes. The zinc particulates are returned, without loss of properties, to zinc production plants, where they are incorporated into zinc ingots and reused in the galvanizing process.

How else does the galvanizing process enhance sustainability?

A hot dip galvanized finish gives steel a long life and durability. In addition, it creates a maintenance-free finish, which lessens the carbon emissions usually associated with the upkeep of non-galvanized steel.

Mick Jackson from the Joseph Ash Group (Premier Galvanizing’s parent company) says: “Imagine a bridge made from non-galvanized steel. It would need maintenance every year to protect it from rust and corrosion. It would also need repainting at regular intervals. This requires paint, a workforce, transport for the workers and a means to protect the land or water below from paint contamination. This maintenance is not required if the same bridge is made from galvanized steel, therefore carbon emissions are greatly lessened.”

Is the galvanizing process environmentally friendly?

Galvanizing plants are self-contained, with steel going in at one end and the final product coming out at the other.

Modern galvanizing plants also use zinc very efficiently throughout the galvanizing process. For example, excess metal from the dipping process deposits back into the galvanizing bath. Zinc that oxidises on the surface is removed as ash and recycled, and dross from the bottom of the bath is routinely removed and has a high recycling value.

Other process consumables, such as hydrochloric acid and flux solutions, have important recycling or regeneration routes. Spent hydrochloric acid solutions are used to produce iron chloride for treating municipal wastewater, for example. Closed-loop flux recycling is also used in many plants, and improved monitoring and maintenance of flux tanks reduce the volume of solids for disposal. Compared to other coating technologies galvanizing uses low volumes of water, with plants rarely discharging wastewater. Any wastewater generated can be treated and reused, with only small volumes of stable solids requiring external disposal.

While not considered a particularly energy-intensive sector, the galvanizing industry also has set targets for energy efficiency and improved energy management. New technology has seen improvements in burner efficiency, bath lid efficiency, and reuse of waste heat to warm pre-treatment tanks. Plant emissions are also carefully controlled to ensure neighbouring communities are not adversely affected.

A strong commitment to the circular economy

Steven Hopkins, Managing Director at the Joseph Ash Group, said: “We count ourselves fortunate to be involved with such a sustainable product, playing, as it does, a critical role in extending the life of steel structures by decades. In addition, reducing our environmental impact has been close to our hearts for many years, hence our heavy investment in fume capture and recycling by-products.”

We firmly believe in a circular economy, where the needs of present-day society are met, without compromising the ability of future generations to meet their needs.”

Please get in touch to find out more about galvanized steel or the sustainability processes at Premier Galvanizing.

You can view the new EGGA guide – ‘Galvanized Steel and Sustainable Construction: Solutions for a Circular Economy’ here.

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End of year message from Steven Hopkins, Managing Director, Joseph Ash Group.

Dear Customers,

It’s the end of the year… Where did 2020 go to? It seems to have been non-stop, with a huge amount more to think about and manage than normal.

As you might know, in the Joseph Ash Group we made the decision early in the Pandemic not to allow the situation to impact our customers, but nor could we allow our employees to be put at risk. So we worked hard as one big team across all eight plants to quickly develop our protection systems and order extra sanitising gels and PPE as quickly as possible. The Furlough Scheme allowed us to reduce concentrations of staff (although we’re pleased to say we are able to repay it in line with the decision of our parent group, Hill & Smith Holdings PLC). Alterations to shift start and finish times helped as well.

What pleased us the most, however, were the messages of support from several customers who also stayed open and who said they would have been in difficulty without their “last production process partner”. We were also delighted to have the opportunity to showcase our abilities to many new customers who knocked on our door for the first time during the Spring lock-down, and have elected to keep us as their production partners ever since.

It also pleased us to be able to help the national pandemic effort by processing steel for much-needed facilities such as the NHS Nightingale Hospitals, an extension to an oxygen tank facility at St. Thomas’s Hospital in London, and equipment such as clinical waste bins and trucks, and crash trolleys.

I guess it should be no surprise to anyone if I say that April and May were tough months. However, we seemed to regain some equilibrium by the last week of May and volumes thereafter increased each week by several percentage points, until today we find ourselves extremely busy. This is in no small part due to our excellent Sales teams who were not furloughed and spent their time working very hard and effectively from their kitchen tables – with no office conversations about football or TV to distract them!

We have had two significant challenges to deal with in 2020 – I guess no different to many of you:

• As we “employ” around 70 agency workers in our group, mostly on a temp-to-perm basis, they were inevitably furloughed by their agency employers and many became lost to us;
• Whilst the incidence of Covid diagnoses in the Joseph Ash Group has been well below the national average (I have probably driven our people mad with constant nagging about hand-washing!), we have still temporarily lost the services of dozens, isolating due to family members testing positive. I have also been surprised how many partners of our employees are facing danger every day in the NHS and Care sectors – God Bless them all.

So, maintaining capacity has been a challenge at times, but we have been saved by the reasonable distances between our plants and a very cooperative desire by them to help their sisters. Now, we are well on the way to rebuilding our teams, with the last tranche (or recruits) set to join us in the New Year.

In all, whilst 2020 has been grim in many respects, it has given the people of the Joseph Ash Group the chance to really show their mettle and I am inordinately proud of every one of them. I believe that, whilst our profits might be down, in more ways than one this has been the finest year of our 150-year history.

But none of the above would have been possible without you, our excellent customers. You too have faced adversity, come through it and supported us in our endeavours to keep going and maintain our standards of service. What a great partnership! I thank you most sincerely for your efforts and our relationship.

On behalf of everybody at Joseph Ash, I wish you and your loved ones a happy, peaceful and healthy Christmas, and a far better New Year!

Kindest regards,

Steven Hopkins
Managing Director, Joseph Ash Group

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We wish to employ additional hot dip galvanizing operatives for our Corby plant. Are you interested?

We’re looking for reliable, flexible, self-motivated and hardworking individuals, to be employed on a full-time basis (after successful completion of a probationary period) within a rotating shift pattern.

We offer a structured training programme for team members to become multi-skilled in all areas of the production process.

Applicants must be physically fit and work well in a team within a fast moving production environment, where excellent customer service and high product quality is the key to our continued success. Manual handling and fork-lift truck experience is desirable but not essential as full training will be given.

Direct message David Prattis at Corby for further details. Discretion assured. No agencies please.

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We’re pleased to announce that all our Safety Officers across our Premier Galvanizing plants have recently completed a ‘Safe Return to Work’ City & Guilds online course about COVID-19 safety.

The course covers correct hand hygiene, safe working practices, social responsibility, use of PPE and demonstrates that the holders understand the importance of safety practices and the methods used to control COVID-19 transmission in the workplace.

It’s great to continue to advance our knowledge about maintaining a safe working environment for all personnel and everyone who visits our plants.

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